Warehouse Space Optimization

Abstract

Warehouses are strategic logistics hubs in the competitive automotive sector, where space optimisation of storage is critical without physical extension to meet rising capacity. This mixed-method study at ThyssenKrupp Hungary identifies challenges: 40-45% underused vertical space due to cracked floors, modern 360° (multidirectional) forklifts enabling narrower aisles and extra shelves, and 23 pallet types causing complexity (standardizing to 10 groups). Solutions align with Industry 4.0, IoT, and WMS, boosting capacity and cutting costs. Recommendations include AGVs, simulations, staff training, and EV readiness for sustained efficiency.