Optimization of an Automotive Engine Piston System for Weight Reduction
| dc.contributor.advisor | Huri, Dávid | |
| dc.contributor.advisor | Menyhárt, József | |
| dc.contributor.author | Hussein, Bassel Ashraf Ibrahim | |
| dc.contributor.department | DE--Műszaki Kar | |
| dc.date.accessioned | 2026-02-02T16:47:45Z | |
| dc.date.available | 2026-02-02T16:47:45Z | |
| dc.date.created | 2025-11-24 | |
| dc.description.abstract | This thesis investigates the structural behavior and optimization potential of an automotive piston–connecting rod assembly using finite element analysis and topology optimization. After establishing the design requirements and modeling a baseline piston system, a detailed FEA was conducted under peak combustion loading to identify stress distribution, deformation, and stiffness characteristics. The results showed that the steel connecting rod and cap had significant weight-reduction potential due to their high safety margins. A density-based topology optimization was then applied with manufacturability constraints, leading to a redesigned component that preserved stiffness while removing low-stress material. The optimized design achieved a substantial 26.6% mass reduction without compromising structural integrity. Overall, the thesis demonstrates a practical and effective workflow for lightweighting reciprocating engine components to improve efficiency and performance. | |
| dc.description.course | Mechanical Engineering | en |
| dc.description.degree | BSc/BA | |
| dc.format.extent | 42 | |
| dc.identifier.uri | https://hdl.handle.net/2437/403951 | |
| dc.language.iso | en | |
| dc.rights.info | Hozzáférhető a 2022 decemberi felsőoktatási törvénymódosítás értelmében. | |
| dc.subject | Topology Optimization | |
| dc.subject | Piston Optimization | |
| dc.subject | Finite Element Analysis (FEA) | |
| dc.subject.dspace | Engineering Sciences | |
| dc.title | Optimization of an Automotive Engine Piston System for Weight Reduction | |
| dc.title.translated | Belsőégésű motor dugattyúrendszerének tömegcsökkentésre irányuló optimalizálása |
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